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KEY PUBLICATIONS

The Fruits of My Labor

Here you will find information about the research publications related to LAM I’ve been involved with. Throughout my research, I’ve had the opportunity to work on many interesting topics related to LAM that have enriched my understanding and paved the path toward my successful Researcher career in Additive Manufacturing. For the full list of publications, please follow the link below.

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Bead Geometry Prediction in Laser-Wire Additive Manufacturing Process Using Machine Learning: Case of Study

January 1, 2022

In Laser Wire Additive Manufacturing (LWAM), the final geometry is produced using the layer-by-layer deposition (beads principle). To achieve good geometrical accuracy in the final product, proper implementation of the bead geometry is essential. For this reason, the paper focuses on this process and proposes a layer geometry (width and height) prediction model to improve deposition accuracy. More specifically, a machine learning regression algorithm is applied on several experimental data to predict the bead geometry across layers. Furthermore, a neural network-based approach was used to study the influence of different deposition parameters, namely laser power, wire-feed rate and travel speed on bead geometry. To validate the effectiveness of the proposed approach, a test split validation strategy was applied to train and validate the machine learning models. The results show a particular evolutionary trend and confirm that the process parameters have a direct influence on the bead geometry, and so, too, on the final part. Several deposition parameters have been found to obtain an accurate prediction model with low errors and good layer deposition. Finally, this study indicates that the machine learning approach can efficiently be used to predict the bead geometry and could help later in designing a proper controller in the LWAM process.

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Parametric Modeling Approach in LWAM

Under Review

The goal of this work is to use parametric design features to simulate and print 3D metallic objects using Laser Wire Additive Manufacturing (LWAM) process. The proposed approach includes a pattern creation and robot targets assignment while considering several process requirements of LWAM and the robot system. More details will be updated soon ... 

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Control and Modeling of Layer Height in LWAM

Under Review

In this work, a physics-based model of the bead geometry including process parameters and material properties was developed for the LWAM process. The developed model aimed to include critical process parameters, material properties and thermal history to describe the relationship between the layer height with different process inputs. Then, a Model Predictive Controller (MPC) was designed to keep the layer height trajectory constant taking into consideration the constraints faced in the LWAM technology. More details will be updated soon ... 

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